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Vinegar Soaking In My Gas Tank. How Do I Prevent Flash Rust?

41K views 13 replies 8 participants last post by  RichBinAZ  
#1 ·
So i've placed 5 gallons of white vinegar and a bunch of bolts and screws inside my 20 liter tank, and i've let it soak for approximately 2 weeks, shaking it every now and then. i'm actually seeing a lot of progress with the rust removal, a lot of flakes and crust has float to the top of the vinegar.
Since i'm satisfied with the progress, i'm planning to dump out the vinegar. i'm planning on repainting my tank after doing the whole derusting process, so it'll probably sit empty of gas for a few days.

So now my main concern is flash rust. From what I've read, people say this is the most crucial part of the process since you have to act quick.
So what are the steps to prevent this? i've researched a lot of videos and forums, some people say use "WD-40, 2 stroke oil, baking soda + water, acetone, marvel mystery oil etc".
What are some of the guaranteed methods of doing this that has worked for you guys?

little sidenote, i don't have access to any brands that are exclusive to the US or UK such as POR-15, Caswell, Kreem, Evaporust, naval jelly etc. But i can most likely get my hands on something basic and distributed worldwide.

My plan of action
1. Dump out the vinegar
2. Baking soda + water
3. rinse til the water runs clear
4. dry it out using a blow dryer since i don't have access to an air compressor/heat gun.
5. Acetone??? i heard it works to remove any excess moisture off the metal? not sure how?
6. coat with 2 stroke oil / marvel mystery oil (quite expensive tho).
7. Repaint
8. install and top it up with gas and add Sta-Bil storage. Fire it up.
feel free to suggest something else, since i'm not sure if this method is flawless. Thanks!
 
#8 · (Edited)
I would not seal the tank with any of the suggested treatments. What you could do is simply use a fogging oil or use clean motor oil thinned with kerosene and slosh it all around, then when you are comfortable that you have gotten that oil mixture everywhere (I would think a half quart or half liter together with half quart or half liter of kerosene) then drain that all out and close up the tank and you can leave it sit. Later after your painting is complete, take a quart of gasoline and slosh it all around in the tank, drain that - perhaps do that twice, then mount the tank on the bike and fill the tank up as much as you can with fresh gas. Earlier make sure you got all of those nuts & bolts out of the tank, also paint the neck of the tank somewhere in this process, so it is nice, clean and fresh - make sure that paintwork is impervious to gasoline. I would keep the tank pretty full of gasoline as you can, that will keep it from rusting. You might as well install a new petcock & gaskets while you are at it - I'm assuming this not an EFI bike - but not sure. I don't think I would mess with acetone, while it is nice, it is aggressive and could damage petcock pipes and perhaps some of the paintwork you didn't want etched. BTW, acetone is not good for your lungs. Good luck with all of this, let us know how it turns out.
 
#9 ·
I would not suggest sealing the tank with any of the suggested treatments. What you could do is simply use a fogging oil or use clean motor oil thinned with kerosene and slosh it all around, then when you are comfortable that you have gotten that oil mixture everwhere (I would think a half quart or half liter together with half quart or half liter of kerosene) then drain that all out and close up the tank and you can leave it sit. Later after your painting is complete, take a quart of gasoline and slosh it all around in the tank, drain that - perhaps do that twice, then mount the tank on the bike and fill the tank up as much as you can with fresh gas. Earlier make sure you got all of those nuts & bolts out of the tank, also paint the neck of the tank somewhere in this process, so it is nice, clean and fresh - make sure that paintwork is impervious to gasoline. I would keep the tank pretty full of gasoline as you can, that will keep it from rusting. You might as well install a new petcock & gaskets while you are at it - I'm assuming this not an EFI bike - but not sure. I don't think I would mess with acetone, while it is nice, it is aggressive and could damage petcock pipes and perhaps some of the paintwork you didn't want etched. BTW, acetone is not good for your lungs. Good luck with all of this, let us know how it turns out.
Hey thanks for the tips! I've been seeing a lot of people recommend kerosene and motor oil as it's worked for them with storing empty tanks for years without getting any rust, i'm planning on using this method but should i skip the rinsing the tank with water and baking soda?
 
#13 ·
Yes, after the flush you are good to go.
I did a light oil spray until I was ready to fill the tank with fuel. Different brands of bike, and I did a similar process on two bikes, but the same great results. I used a rust remover liquid over vinegar. Rinse process was the same.