Hi robj, I have some suggestions that may help you. Many won't agree with me.
These are from real life as I am 73 years old, 142# naked, 5'7". Smaller, shorter, lighter owners can have problems starting these bikes. There are things we can do.
T140 has a robust center stand. Standing on pegs bike on center stand gives you much more effective pressure on kicker. Side stand is less robust, but still pretty strong. I use side stand when on the road & not center stand. I've done both for many years & thousands of miles. Smaller, shorter folks will drop bike if you don't use stands for starting. I've seen this several times on club rides. Often owner gets hurt as bike topples. Especially bad when bike stalls at a stop sign/light. Put it in neutral on side stand & start it. Don't chance dropping bike.
Of course bike should be in perfect tune! This is critical. Points in good shape & gapped if equipped, timing set. Valves adjusted, mixture set & good compression. Air filters clean. If bike has choke, keep it!
The bike will start the same with points, older Boyer, Pazon. Trispark will aid is starting. But we'll work on technique first.
There is no question installing 7.4 pistons aid in starting & bikes run really well with them. They are lighter & often result is a bit less vibration on freeway. There is no question if you have the fuel to support stock 8.6 pistons you get more power. However with lower compression you intuitively give a tad more throttle as need to maintain speed. I can promise you the bike will pass cars, & go 90mph effortlessly. It will climb hills at freeway speeds very well. Going up steep freeway on ramps you rev it to 6000 the power explodes. It just does. This is with stock cam timing. Gas milage seems very similar. I'm only talking of real life. I've ridden my '73 Tiger with points, '73 Bonnie with Trispark, '76 Bonnie with Pazon. I know what they all do in real life. By the way riding over the Sierra mountains at 9000' is effortless & starts good at high altitude. I've covered 12k miles on the 7.4 pistons in all the above conditions. You will never regret 7.4 pistons.
Let's talk about technique. That's very important. Again, on stand only so all your kick can be on lever & you don't worry about balancing bike. I'll post some videos of me & my bike.
It's the tickle that gives starting fuel. Choke allows the bike to run much better after motor actually starts. I'll ride at 28f to 117f. Choke really helps in cold weather. Again it doesn't really make it fire over & start. You must experiment with choke or not & amount of choke.
Hot starting can be very problematic depending on how long bike sits. You'd swear it lost spark. Light tickle, full throttle will often fire it on first kick. It takes some time, but you get a feel for it.
Cold start primer kick may help in cold weather especially on cold start. Often not used hot. But cold can really help. Experiment. Fuel you use & time of year if you have winter & summer fuels.
Clocking the kicker is everything for light riders. You won't use full kicker stroke. You'll clock kicker to about horizontal.
In print, you Turn on fuel. Key off. Set choke as needed. My bike likes full choke cold.
Tickle carb. Some like lots of fuel, mine does, but experiment. It depends on your fuel also.
Free clutch. I have 7 plate clutch & it frees very easily.
Give one gentle primer kick. If motor turns over when freeing clutch, that acts as a primer kick.
This often brings motor to compression. If needed bring to compression & clock kicker down using clutch.
Then raise kicker to horizontal. Give motor a good stiff kick. You notice I'm not kicking like a wild man or any thing.
Also should motor kick back, you'll feel it much less.
The videos shows what & how I do it.
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This video I was in big hurry to get out of town. 77f day. I didn't use choke or primer kick. I should have done primer kick.
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This is after my motor overhaul a few years back. Cold day 42f. I don't believe in dry assembly. It can scratch bores. There was lots of oil in exhaust & mufflers. You see how nicely it started, the smoke went away quickly. Zero smoke after that initial smoke.
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Again again as you can see, real life, nothing hypothetical. After verifying tune is perfect, if you still can't start it. Think about lower compression. It absolutely will kick & start easier. Trispark will help a little, especially hot.
Don