Hey everyone. One of the main things on the Thruxton that had been bothering me was the stock gauge pods. They seemed too large and textured plastic stood out as cheap against the better looking metal bits. I thought about getting the chrome gauge pods that can be found on some websites but again, I didn't care for the stock shape of the pods, don't care much for chrome, and didn't want to pay $100 to change the pods. I really like the look of the old Bonnie's gauges and my original intent was to make some pods that would be closer to that size. After measuring it didn't seem possible to significantly decrease the size of the gauge pods from stock due to all the wires and such on the gauges. What is pictured below is my solution:
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I am extremely happy with the way it turned out. The metal is a brushed stainless steel and has a black plastic insert. The new pods fit very nicely. I cut the metal using a saber saw (I think that's what it's called). The hardest part was doing the cutting. Was difficult to keep the gauge pods still when cutting and not crushing them in the vise. The cuts aren't completely perfect but they can't be seen anyway. Basically just followed the cut outs on the stock gauge pods and kept test fitting, filing, drilling, etc.. untill I got it right. The new pods aren't as deep as the stock ones and don't let the gauges be completely tightened down but should be adequate, only like 1mm of play. The new pods will also be more areodynamic than the stock pods giving the bike the ability to hit 170mph :clown:
If you're interested in getting some different gauge pods that look great, are inexpensive, and have a different shape than stock, I highly recommend doing this. If you're curious as to what I used, I purchased two thermos from Walmart, $14.50 a piece, and used the top cup part as the gauge pods. So now, I have new gauge pods and two thermoses :wink: Total cost of the project was $35 after purchasing some saw blades.
If anyone is interested in having me make them some, send me a pm or email me: mjmoonwalker@hotmail.com If there is enough interest, I may try to contact the company that makes the thermoses to see if I can order just the top cup/cover part to lower the costs.
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Shane
I am extremely happy with the way it turned out. The metal is a brushed stainless steel and has a black plastic insert. The new pods fit very nicely. I cut the metal using a saber saw (I think that's what it's called). The hardest part was doing the cutting. Was difficult to keep the gauge pods still when cutting and not crushing them in the vise. The cuts aren't completely perfect but they can't be seen anyway. Basically just followed the cut outs on the stock gauge pods and kept test fitting, filing, drilling, etc.. untill I got it right. The new pods aren't as deep as the stock ones and don't let the gauges be completely tightened down but should be adequate, only like 1mm of play. The new pods will also be more areodynamic than the stock pods giving the bike the ability to hit 170mph :clown:
If you're interested in getting some different gauge pods that look great, are inexpensive, and have a different shape than stock, I highly recommend doing this. If you're curious as to what I used, I purchased two thermos from Walmart, $14.50 a piece, and used the top cup part as the gauge pods. So now, I have new gauge pods and two thermoses :wink: Total cost of the project was $35 after purchasing some saw blades.
If anyone is interested in having me make them some, send me a pm or email me: mjmoonwalker@hotmail.com If there is enough interest, I may try to contact the company that makes the thermoses to see if I can order just the top cup/cover part to lower the costs.
Shane
kit: 
