Whilst sorting the 3rd to 2nd gearchange issue (see above) I also had on my winter list checking the primary chain on my 73 TR7RV. I suppose I really should have paid more attention in last winter's rebuild, but I wanted to have a look inside the primary this winter, 1200 miles on, to check on my new clutch and its 7 plate conversion.
Took the cover off and I was very impressed at the cleanliness in there. No sludges, everything more or less spotless. Checked the primary wear by pulling it off the clutch basket and I could get maybe 40% of a tooth gap, so a bit less than worn out, but time to change.
I'd hoped simply to slide the centre off the hub, but it was a 'tight' (ahem) fit to get the centre on last winter, so not surprised that it didn't want to come off the hub, so the clutch had to come off in one lump.
I refitted the clutch centre nut last winter with Loctite (243 IIRC) but that came off OK with a breaker bar and the bike in 5th and the rear wheel locked up. The challenge was the washer behind it. Some Loctite must have wicked along the hub thread and glued the washer to the shaft, and there was no moving it. Resorted to the heat gun and I managed to get the washer to spin, but it wouldn't come out as there's nothing to get hold of. Eventually remembered that I had some small Neodymium magnets left over from my r/c aeromodelling days (door and hatch closures) and (after finding them.....) was able to finagle the washer out. A tap on the centre bolt on the clutch tool and off it came.
However, taking the clutch off complete means that the crank sprocket has to come too. The rotor came off easily and a 3 leg puller soon released the sprocket. I usually take the centre off the hub drop the roller bearings out and that gives enough room to work the chain off the basket - so I only need to unbolt the stator and I can get the chain off, leaving the rotor and engine sprocket in-situ. But not this time.
Whilst the sprocket is not excessively worn (IMHO) having got it off it seemed only wise to fit a new one, so the job is halted whilst a new one arrives. That way, the chain, engine sprocket will be new, and the clutch basket has only done 1200 miles. These sprockets seem to be in short supply - I only found 2 suppliers in the UK with stock - and one of these only had one left on the shelf. Since I only need one, that's fine for me.
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Not expecting any dramas putting it all back together later in the week.