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pidjones '72 T150V project

14956 Views 300 Replies 9 Participants Last post by  pidjones
To start the thread. Bought and brought home yesterday. Compression 90 psi on each cylinder after just two kicks. Many things missing. Not my first rescue - I've done several GL1000 GoldWings, a CB750F, an RD400c, a little XR100R. Most were what I refer to as "fence row rescues". The kind you find forgotten in a fence row that you have to pull weeds out of. This bike appears to have been kept in the dry, at least in recent years. And, I've yet to find rodent evidence!

Already placed many items on my eBay watch list, but holding off on purchases until some more investigation is done. Wiring harness appears fairly complete except for many connectors stripped off of the ends. No controls on it.

I'll probably attack cleaning it up and rebuilding the carbs first as that has been my normal method. I have the pdf parts and service manuals.

I have a very nice T140 saddle that appears to be very close fit. Might get a pair of hinges and try to mount it.

Present plan is for a resto-mod. This is only my second Triumph, and the first was a '69 TR6C back in 1972 that was fully chopped (I should have been shot for that).

Photo is as it sat whem purchased.
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Soldered up the holes that I pulled in the tank with the studs. Still has a lot of dips, but is much better than the big deep crease that was there. Leak tested with light air pressure and soap solution. Next to remove the paint, clean the inside, and prime.
Wood Close-up Circle Art Ingredient
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I can hardly tell what the heck I'm looking at...
I can hardly tell what the heck I'm looking at...
Sorry. Front right corner of the tank.

BTW, just realized she turned 50 last month!
Hi,
deep crease
Front right corner of the tank.
Fork stanchion-shaped? If yes, bike's suffered a front-end prang that broke the fork stop. :( Been there, done that ... I was told the nearly-new Toyota the bike hit was nearly a write-off ... :whistle:

Regards,
Not the first tank that I've had this on. My '76 Yamaha was so bad that it deformed the cast fork stop. Forks could contact tank on right with no effort. Presently, a thick wire tie around that stop keeps the Yamaha safe. On this Triumph, the stops seem to protect the tank well, still look unmolested, but the tank is not from this bike. Still, for an original tank (not an Indian fake) it was a bargain.
Finally have the house cooled down after two days of no power. Mounted new kick, gear change and center stand rubbers. Mounted footpeg rubbers on stems and the plate for the left footpeg/engine mount then the footpeg stem. Mounted and connected the footbrake peddle and adjusted it. Bike is over against workbench to permit squeezing down the left side to get by and work on it. Will have to move it over for mounting right side plate and peg, plus get to the lathe to spin out a couple footpeg locating pins for the right side.

The tank is setting bolted to the WorkMate waiting for Bondo, just too humid to work on it outside. Rubbers and studs came in for mounting it. Tried some test fitting, and the front of the seatpan will need massaged a bit with a rubber mallet to clear the rear tank mount.
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Finally have the house cooled down after two days of no power. Mounted new kick, gear change and center stand ...
Whoa! What happened?
Whoa! What happened?
Storms came through and put trees down on the power lines. We have enough backup generator to cover refrigerator and freezer as well as lighting (all LED now) and internet (for about $70 in gas). But, not for HVAC. Two days no AC in the 90s (F). But, things clicking along now. If the humidity would just come down so I don't have to worry about flash rust.
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Not much today. Drug my small sand blast gun, garnet sand, and rear fender outside into the humidity. Blasted enough to remove rust and plating to give the primer a tooth, then hit it with rattle-can etching primer. Wanted to do the front fender also, but my compressor was beginning to spit wet air, which was clogging the gun. So, it is all back inside. Just in time for rain squals to begin about every half hour.
Put the first layer of Bondo on the tank. Must have used too much hardener, as it was stiffening up while I applied it.
Put the first layer of Bondo on the tank. Must have used too much hardener, as it was stiffening up while I applied it.
Heat and humidity make it go off quicker. You can use a lot less hardener.
Hopefully very close to finished with the Bondo. Might have a few small spots in it that will hopefully fill with primer. Have tried the spot filler before, and it just screws things up. Ordered tank badges and mufflers. Really needs the mufflers, so the engine can be heard over the exhaust to make sure no mechanical noises. Communicating with RS Bike Paint for the custom color that I want.
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Finished with exterior prep on the tank - need to pick up a nylon 1/4 NPT plug so the inside can be cleaned and possibly lined with POR15. Also Bondo'd the rear fender (had a few wrinkles in the Chinabay product) and re-primed.
Hi,
... tank - need to pick up a nylon 1/4 NPT plug so the inside can be cleaned and possibly lined
:confused: This reads like you want the 1/4"NPT for something on the tank? If I'm reading it correctly, for what on the tank? The only 1/4" pipe threads are the fuel tap outlets, they're 1/4"BSP (British Standard Pipe), straight thread, different tpi from 1/4"NP.

Hth.

Regards,
Hi,

:confused: This reads like you want the 1/4"NPT for something on the tank? If I'm reading it correctly, for what on the tank? The only 1/4" pipe threads are the fuel tap outlets, they're 1/4"BSP (British Standard Pipe), straight thread, different tpi from 1/4"NP.

Hth.

Regards,
Ah, but 1/4 NPT nylon plugs fit them just fine for keeping the cleaning chemicals inside. And BSP plumbing components do not exist in the East Tennessee hills.
Hi,
Ah, but 1/4 NPT nylon plugs fit them just fine for keeping the cleaning chemicals inside. And BSP plumbing components do not exist in the East Tennessee hills.
:sneaky:
Pulled the headers (had been welded into one piece by a PO, so have to unmount the oil cooler and bungee it to the side). Plan is to clean well and the paint with several layers of gloss black barbeque paint. I know it will easily get scrapped upm but I also havd a can of the same paint to do brush on touch-ups. The headers have 1.5" adapters welded to them, so a couple 1.5" inlet mufvlers are on order.
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Very pleased with the tank interior. Soaked with acetone (to remove left-over deposits from gas). 24 hours with 2 gallons of distilled vinegar and 5 feet of sash chain to shake around. Triple rinsed, a cup of baking soda and filled to the top to soak for an hour, final rinse then dried by pulling vacuum with a vacuum cleaner allowing dry air in through the petcock holes. 2T oil and fogging oil spray. Sealed and stored away to wait for a paint opportunity.
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Got a poor photo of the tank interior (sorry, camera doesn't like to focus inside), Took the headers out and put two coats of barbecue paint on them. Made them look a lot better. Amazon claims the mufflers will arrive on Monday - we shall see.
Automotive lighting Automotive mirror Tints and shades Automotive exterior Vehicle door
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One of my two ordered mufflers came today. The other one and some clamps for the joint are due Wednesday. Not a classic look, but hopefully functional.
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