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Discussion Starter · #1 ·
I have am alomost new 09 Speedy (1k miles) with an Arrow 3-1 low boy. The dealer put in the tune for the Arrow 3-1 with Secondary Air Injection, but it popped quite a bit on decel.

I plugged the Secondary Air Injection by shoving the appropriately sized Allen bolt down the middle hose below the solenoid, before it splits into the 3 other hoses that go into the valve cover.

Then to ensure no air gets past the bolt I put a hose clamp tightly around the outside of the hose where the bolt sits, so it's very snugly holding the bolt in place and not letting any air seep past the bolt through the hose. The solenoid and everything else was left hooked up and as it was.

The dealer then put in the tune for tha Arrow 3-1 without SAI and everything seems OK and there's no engine light, but it still pops a bit on decel, especially as the revs drop below around 4500 in each gear. It's less than before, but still quite noticeable. Otherwise the bike runs well, but seems quite rich (pipe is black inside and I smell like fumes everytime I come back from a ride ;-).

Do you think I plugged the SAI correctly/completely? If yes, why does it still pop? Also, is there a separate crank case ventilation breather/hose other than the SAI system? I haven't noticed it, but I must admit that I haven't looked for it. If the SAI was acting as the crank case vent system, wouldn't plugging it cause problems, including pressure building in the crank case, etc?

Your help/thoughts would be appreciated. Thanks in advance.
 

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Discussion Starter · #3 ·
Thanks Martin R

Thank you very much Martin R, that's very helpful. BTW, where's the crank case breather/PCV on the 09? I must be blind, but I haven't come across it yet. Thanks again.
Cheers,
Alex
 
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