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Hi Whisky,
View attachment 795263
View attachment 795265
Why does the rear rim have 2 holes in it?
These photos. show a tyre security bolt; there are two of them?

Stud protruding through the rim, nut and washers tightened up to the rim, they clamp the tyre bead to the rim. (y)

I like 'em; ime of punctures in tyres both with and without security bolts, if I've got to have one, I'd much sooner it was in a tyre clamped with security bolts.

The old wives' tale - stemming from them being fitted to dirt bike wheels (dirt bikes often running very low tyre pressures) - is they were fitted to stop Britbikes' tarmac-rippling power creeping the tyre on the rim during acceleration ... :cool:

Years ago, I was shown how to deal with 'em by a tyre fitter; always done 'em the same, never had a problem:-

. Fit the security bolt between the rim and the rim tape, nut screwed just on to the end of the stud.

. Fit the tyre as normal; as you get near a security bolt, just push on the end of the stud to move the wide part clear of the rim, the rim tape and the nut on the stud keep the security bolt in position in the rim.

. Once the tyre is inflated and you're happy the bead is seated in the rim, tighten the security bolts' nuts and washers down to the wheel rim. (y).

Risking stating the obvious, each security bolt originally had a sealing washer between its steel washer and the rim: however, these are long-gone from your bike? If yes and you're keeping the bolts, you'll probably find the sealing washers aren't available as off-the-shelf spares, you'll have to work something out.

Hth.

Regards,
 

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Discussion Starter · #183 ·
Hi Whisky,

These photos. show a tyre security bolt; there are two of them?

Stud protruding through the rim, nut and washers tightened up to the rim, they clamp the tyre bead to the rim. (y)

I like 'em; ime of punctures in tyres both with and without security bolts, if I've got to have one, I'd much sooner it was in a tyre clamped with security bolts.

The old wives' tale - stemming from them being fitted to dirt bike wheels (dirt bikes often running very low tyre pressures) - is they were fitted to stop Britbikes' tarmac-rippling power creeping the tyre on the rim during acceleration ... :cool:

Years ago, I was shown how to deal with 'em by a tyre fitter; always done 'em the same, never had a problem:-

. Fit the security bolt between the rim and the rim tape, nut screwed just on to the end of the stud.

. Fit the tyre as normal; as you get near a security bolt, just push on the end of the stud to move the wide part clear of the rim, the rim tape and the nut on the stud keep the security bolt in position in the rim.

. Once the tyre is inflated and you're happy the bead is seated in the rim, tighten the security bolts' nuts and washers down to the wheel rim. (y).

Risking stating the obvious, each security bolt originally had a sealing washer between its steel washer and the rim: however, these are long-gone from your bike? If yes and you're keeping the bolts, you'll probably find the sealing washers aren't available as off-the-shelf spares, you'll have to work something out.

Hth.

Regards,
Thanks @StuartMac...
Will go with your recs... What do you think of this? If I re-use the hubs etc...
 

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Hi Whisky,
re-use the hubs etc...
Will go with your recs...
Stainless spokes, (y) rim tapes, (y) but my rim widths advice remains the same:-
the bike, the tyres and the tyre companies will love you if you go one size wider on each rim = 2.15 (WM3 equivalent) on the front, 2.50 (WM4 equivalent) on the rear.
Also, personally, I'd never have chromed rims again - I pay the extra for ally or stainless.

Hth.

Regards,
 

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Discussion Starter · #186 ·
Hi Whisky,


Btw, if you're changing the rims, the bike, the tyres and the tyre companies will love you if you go one size wider on each rim = 2.15 (WM3 equivalent) on the front, 2.50 (WM4 equivalent) on the rear.

Hth.

Regards,
Will go with this advice as it appears to fit my tires... @StuartMac? Also reading some quality issue with CMC? Is this warranted?
 

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Discussion Starter · #187 · (Edited)
Ok,
as I have done this many times on many-o-projects in the past, I need to reel myself in, rather than spending thousands of dollars. I am going to restore these wheels and just replace the single spoke... Is this even possible at this point with the frozen nipples (lol), as my assumption is that all the nipples need loosened to release one, or can I cut one and replace it?
 

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Hi Whisky,

:whistle: :)

going to restore these wheels and just replace the single spoke... Is this even possible at this point with the frozen nipples (lol), as my assumption is that all the nipples need loosened to release one, or can I cut one and replace it?
Mmmm ... while it's easy enough to remove the bent spoke, not sure how easy it'll be to fit a new one without, as you say, loosening them all to be able to move the rim ... then loosening might not be possible and you end up cutting most/all and buying a new spoke set ... :(

View attachment 795253 Is this bent badly enough? 😈

Regards,
 

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Well is it?
I would have a go at straightening that spoke. You have to support the wheel such that you can rest a long screwdriver blade or similar metal bar across the spoke and push it in the opposite direction to the bend. Make sure you apply the force directly to the apex of the bend, a little at a time till you see a result. You probably need to tighten it anyway so dribble some releasing agent, 50:50 ATF/Thinners works well (not WD40), leave it a while and go back to it and try to release the nipple, work it forward and back, in a few days you should be able to turn it.

If you do want to replace the spoke, because the thread of the nipple is partly inside the circumference of the rim, you should be able to shorten the new spoke enough to flex it into place and still have plenty of threads to tighten it.

I’ve replaced a few broken spokes like this and never had to loosen any others.

Good luck :)
 

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Hi Whisky,
seems that 5/16" 1-1/2" hex bolts were held in place by mud for the rack. As I sanded the mud off I noticed this little trick... Was this done at the factory?
View attachment 795734
Uh-uh. Much earlier in the the thread, I mentioned that tanks that took racks as standard had four 1/4"-26 inserts in the top of the tank.

Then, if you look at the tops of the rack's vertical tubes, you should see they're countersunk. The "raised countersunk head" screws Triumph fitted are 82-2936.

If the rack's vertical tubes are 5/16" ID, I suspect it was to allow a little 'wiggle room' so the threaded inserts in the tank didn't have to be positioned super-accurately, the countersinks would then locate the rack securely laterally. (y)

will be TIG welding bolts back.
Given your undoubted skill, you can't fit the threaded inserts in the tank and use the standard screws?

Hth.

Regards,
 
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