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Discussion Starter · #22 ·
Absolutely, Seager have come up in a number of my internet searches and it's good to hear from somebody actually using them. Hope it all goes well.

Chris
Have a look on their FB page, they post lots of pics & details of the work they are doing to various parts. You can tell quite quickly they know what they are doing.
 

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Discussion Starter · #23 ·
Hi,

(y) Put in a link for them? It's always good to know first-hand experience of suppliers, especially positive.

Regards,
I wasn't sure on the rules for such things, they are UK based for reference.

This is their FB page, they put loads of pics of their work up.

And their website
 

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Discussion Starter · #26 ·
Hi.

Same bracket as in the image in your first post? If so, originally 1/4"UNF x 5/8"UH Pozidrive Panhead Screws into 1/4"UNF Self-locking Nuts, washer under each screw and nut.

Hth.

Regards,
Yeah that bracket. Thanks for the info, I'll have to get some & drill the new guard to suit hopefully getting it straight haha
 

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Hi,
drill the new guard to suit hopefully getting it straight
Fwiw:-

. I start by drilling the front one very central and smaller than 1/4" - 3/16"? 4 mm.?

. Then I bolt it to the front of the brace and check that the 'guard is central between the fork legs; if it isn't, because I drilled the hole in the 'guard smaller, I can file one side or the other to get the 'guard central before I open up the hole to 1/4" ID.

. Another reason I start by drilling the hole smaller is drilling a hole in sheet metal, it comes out trochoidal. (n) I open up with a conical burr so the hole ends up circular, even if filed the original oval to move the 'guard on the bracket. (y)

. Only when I'm happy the 'guard will appear central do I open up the hole to 1/4". Then I bolt the 'guard firmly to the bracket with the front bolt before drilling the two between the fork legs (again starting smaller and enlarging to size).

I'll have to get some
Before you buy the bolts, both my T160's came with soft vibe-isolating washers between the bracket and the 'guard, although they aren't shown in the parts book. I was able to buy more many years ago, 'fraid no idea - apart from possibly a long-time dealer - whether they're still available under whatever the part number was. Or you could possibly add off-the-shelf plastic or rubber washers?

Also, the spec'd washers in the parts book were the Imperial equivalent of modern 2 mm. thick - this is unusual as common 1/4" washers are/were only 1 mm. thick/equivalent.

Personally, not a fan of mudguard mounting bolts protruding towards tyres, I replaced with ordinary stainless hex. bolts fitted from under the brace/'guard, topped with stainless domed nuts outside the 'guard.

Hth.

Regards,
 

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Discussion Starter · #29 ·
Well to update this I finally got around to trying to put the rocker boxes on again today. Result failure...

I've fitted the new studs with a drop of thread lock & then went to put the mushroom headed adjusters in, but they don't fit. Turns out the thead changed in 1976 from what I've now found out & I've obviously got sent the wrong ones.

Blast...
 

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Hi,
went to put the mushroom headed adjusters in, but they don't fit.
Hmmm ... both (Feb. and Aug.) '76 parts books show the earlier British Standard Cycle thread - 26 tpi (threads/turns per inch), which are also shown in the '78 parts book. Not 'til the '79 parts book are UNF (24 tpi) shown.

Do you have a screwpitch gauge? If not, enter the term into the Ebay Search. Inexpensive and very useful tool to have, despite most (all?) come with very coarse and very fine 'leaves' you'll never use (unless you're also into traction engines and similar). Pick one with both tpi (usually marked "Whitworth") and metric pitch 'leaves' and, if you can find one with a 27 tpi 'leaf' (for checking oil pressure switch threads), so much the better.

When/if you have a screwpitch gauge, you can check whether the supplier screwed up and sent you the wrong thread, or you ordered from the parts book and, in fact, your bike has later UNF rockers/adjusters/locknuts. :oops:

Risking telling you something you know already, also worth having (if you don't already) is a way of measuring diameters more-accurately than a plain old ruler. Sadly, these days, threaded component with the correct tpi according to the screwpitch gauge leaves, that still doesn't fit, could be oversize - only takes a couple of thou., which you won't see with a ruler. Aldi and Lidl frequently sell digital calipers for around £8, amazing value considering how long they last. Or an engineering tools supplier,

Hth.

Regards,
 

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Discussion Starter · #32 ·
Tiny, not very exciting update to this.

I picked up some second hand Norman Hyde rearsets on Monday. That solves my issues on how to sort the butchered rear sets already with the bike. I've forgot the make but they'd been modded to have odd pegs & everything was worn so the pegs hung downwards etc.
 

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Discussion Starter · #37 ·
All you need is a folding right side peg and you won't have kickstart issues.
We'll see. My engine is offset an extra 1/4" to the left due to the fatter rear tyre so it might be close. I do however have a mate working in a custom shop who are going to make me a new electrics box as I can't weld. So if the kicker is an issue I'll get them to warm it up & adjust* it to clear while they've got it.
 

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I'm also looking at a neater hose setup for the front brakes, but the only ones I've found so are are Norman Hyde & £75 seems a hell of a lot for two braided hoses.
I’m a bit late to the party but, when faced with the same problem, I drilled and tapped the bottom slab yoke, the two bottom hoses join underneath the yoke, similar to what is in your photo, the brake fluid then flows through drilled passage in the yoke to the to the top side, where the hose going to the master cylinder is connected.
 

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Hi,
On the kickstart front, if the kickstart touches your leg while riding it is a very painful experience due to the vibratio.
If you can’t get a folding kickstart, you can always move the kickstart shaft round one spline on the quadrant inside the gearbox outer cover. Kicking is slightly more awkward and it does look odd with the kickstart shaft angled forward, but it does work.
I had this setup before I sourced a t160 kickstart, then I bought every one I could find for future projects as they are so much better than the T140 kickstart.

Regards
Peg.
 

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Discussion Starter · #40 ·
Thanks for both of those Peg.

I'm looking at folding kickstarts when I get that far, I need to actually build the bike far enough to see if it hits the new (to me) Hyde rearsets I've now got.

Brakes wise, it's more the mix of braided & rubber hoses I find untidy. Plus I 'd like a little more length on the hoses to the callipers, they feel a fraction stretched on full fork extension. I might see if I can get a pair made up that go from a longer banjo bolt off the master cylinder & remove the need for the T-piece at all. I've seen it done on various newer bikes so I know it can be done.
 
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