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03-15-2009, 12:50 AM
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#1 (permalink)
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New Member
Grand Prix 125 Favourite Bike: 64 Bonneville, Speed Trip
Join Date: Mar 2009
Location: Salem, WV
Posts: 26 Other Motorcycle: 2002 DRZ-400E
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Bolt Sizes?
This may be the stupid question of the week but I can't figure it out.
What are the bolt sizes on this bike? I have come across some that are a perfect SAE such as 7/16" for the bolts on the fender stays. I have also come across some that are a perfect metric size such as 13mm for the spindle cap bolts.
I have come across some that seem to be 13.5mm or some size that is exactly the wrong size for any wrench I own.
Am I missing something basic here?
Mike
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03-15-2009, 12:54 AM
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#2 (permalink)
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Super Moderator
Site Supporter SOTP Vintage Series Favourite Bike: '67 Triumph Bonneville
Join Date: Aug 2005
Location: Laredo, Texas
Posts: 7,674 Other Motorcycle: British Iron Extra Motorcycle: Dreer Norton Prototype
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Whitworth.
Yes, 7/16, 13mm (1/2") and 14mm for some fasteners will work, but are already damaging your fastener heads.
there are tool sets on e-bay all the time. buy 6-point (instead of 12 point) when possible in spanners & sockets.
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03-15-2009, 01:07 AM
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#3 (permalink)
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New Member
Grand Prix 125 Favourite Bike: 64 Bonneville, Speed Trip
Join Date: Mar 2009
Location: Salem, WV
Posts: 26 Other Motorcycle: 2002 DRZ-400E
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Whitworth?
Well, you learn something new everyday.
Does this look like a reasonable set and price? eBay- 280321621366
Are these just a slightly different size from SAE? Is a 1/2" different in Whitworth?
Thanks for answering what appears to be a stupid question.
Mike
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03-15-2009, 08:57 AM
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#4 (permalink)
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Member
Grand Prix 250
Join Date: Feb 2009
Location: East Tennessee
Posts: 55
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This should be another simple question but I cannot find the answer, what year did Triumph stop using Whitworth and go to SAE?
Thanks,
Joe
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03-15-2009, 09:02 AM
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#5 (permalink)
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Member
Grand Prix 250
Join Date: Feb 2009
Location: East Tennessee
Posts: 55
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Actually - I just found this very helpful post by Mecchanica
"Those nuts are 1/4 CEI, or 1/4 X 26. It is a Cycle Engineer's Institute thread and uses a 1/4BS or 3/16W wrench. You can't get it at a hardware store. You won't find any metric threads on fasteners on British bikes of the late sixties. The sparkplug threads are metric and perhaps the drains in the late concentric carbs and the main jet cover on the monoblocs are the same 14mm, or a near British equivalent.
Essentially, you will find that 68 and earlier bikes are mostly CEI threaded nuts and bolts, and mostly BSF bolts into alloy....like case bolts, but the cover screws are CEI (26 tpi from 3/16" [or was it quarter?] through 1/2" shank size. These can be replaced with the "U.S." sizes if you use both nut and bolt. Fine thread is preferred for vibration resistance.
The headbolts remained CEI through the end of the 650s, changing to NF with the short rod 750s in 73. I believe the rocker box nuts and studs changed in 70.
From 69 on, most of the fasteners were UNF (SAE fine)....particularly any nut and bolt combinations.... and the bolts into the case alloy were NC (including the cover screws). These you can find at the hardware or marine supply store (if you require stainless....look for grade 316 instead of standard food grade 308). The heads can be easily domed to remove the lettering and then polished, looking as good as chrome and never rusting.
The stock "U.S." bolts are identifiable by a circular depression in the top of the hex. Fasteners without a hex head sometimes have a groove cut on the side of the hex. The nuts are usually full finished, as compared to the CEI nuts which were half finished (lead-in bevel only on one face). Some components also are marked....such as passenger footpeg abutments, the later ones with NF threads have a groove cut into them at their base.
The carbs and the points systems kept the British threads, generally. The rectifiers switched to NF centerbolt and nut and the zeners kept the british thread, but fitted a nut with a 1/4 CEI threaded bore with a 7/16" hex....a hybrid. The emblem retaining screws remained British Association thread. Other odd electrical fittings remained Brit, for interchangeability.
[ This message was edited by: Mecchanica on 2007-06-15 13:36 ]
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03-15-2009, 09:43 AM
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#6 (permalink)
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Senior Member
SuperSport Favourite Bike: 2000 Adventurer
Join Date: Nov 2006
Location: Marblehead , Mass USA
Posts: 1,038 Other Motorcycle: 67 T100C Extra Motorcycle: Buell Blast
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mike , that set should do you , however i prefer combination wrenches for general use .
you can check out all his tools on their www http://www.britishfasteners.com/mm5/merchant.mvc
if you like really nice tools go for the king dick
__________________
If you love it , let it go . If it comes back to you , you've highsided ;-)
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03-15-2009, 10:03 AM
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#7 (permalink)
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Senior Member
Formula Extreme Favourite Bike: 1968 Triumph Bonneville
Join Date: Mar 2009
Location: Raleigh, N. Carolina via Brighton, England
Posts: 769 Other Motorcycle: 2008 Harley Fat Bob
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I think I saw somewhere where you can buy Allen head "kits" that convert the heads and/of nuts of the complete set of nuts/bolts to metric. Of course, the threads remain British but it allows you to use your regular tool kit when doing maintence. Also, of course, youll need to have British tools to get the exisint British bolts off!
Anyone had expereince with these kits? They seem like a great idea.
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03-15-2009, 11:56 AM
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#8 (permalink)
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Super Moderator
Site Supporter SOTP Vintage Series Favourite Bike: '67 Triumph Bonneville
Join Date: Aug 2005
Location: Laredo, Texas
Posts: 7,674 Other Motorcycle: British Iron Extra Motorcycle: Dreer Norton Prototype
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NOTE: ORIGINAL QUESTION REGARDED FASTENER HEAD SIZES, NOT THREAD SIZES.
CEI, BSF, UNC, etc, do NOT refer to fastener HEAD sizes, but the type of threads on the actual fastener.
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03-15-2009, 12:12 PM
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#9 (permalink)
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Senior Member
Formula Extreme Favourite Bike: 1968 Triumph Bonneville
Join Date: Mar 2009
Location: Raleigh, N. Carolina via Brighton, England
Posts: 769 Other Motorcycle: 2008 Harley Fat Bob
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Quote:
Originally Posted by GrandPaulZ
NOTE: ORIGINAL QUESTION REGARDED FASTENER HEAD SIZES, NOT THREAD SIZES.
CEI, BSF, UNC, etc, do NOT refer to fastener HEAD sizes, but the type of threads on the actual fastener.
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Sure, understood. The kits I saw (wish I had a link) "Convert" 1960s Bonnies to all metric wrench/allen head heads. Of course, the thread sizes are same as original (CEI, BSF or other etc.) They come in stainless/alloy too.
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03-15-2009, 01:58 PM
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#10 (permalink)
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Senior Member
Formula Extreme Favourite Bike: Mine
Join Date: Mar 2008
Location: Northern VA
Posts: 626
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Quote:
Originally Posted by mendonjo
This should be another simple question but I cannot find the answer, what year did Triumph stop using Whitworth and go to SAE?
Thanks,
Joe
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As the rest of the world was embracing metrics, Triumph had the 'Go American' initiative in '69 that was supposed to convert the bikes to all SAE fasteners. I can't speak for the 'wet frame bikes, but I know that, as of '70, there were still plenty of hidden Whitworth goodies.
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