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I thought there were front and rear baffles on the peashooters but it sounds like you are just removing the rear baffles. Can you confirm?
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There are several baffles in the stock mufflers with the rear baffles being different than the remaining baffles. Once you remove the rear baffles, you can drill through the remaining baffle plates. I think there are four additional baffles plates. It is been a while since i did this mod and my ancient memory may be off.
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Also, when you rejetted, did you need to remove the carbs entirely or could you get at the jets with the carbs still mounted? I thought I read that the carbs needed to be removed on the BA but not the stock bonnie or T100.
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You can rejet the Bonneville/T100 without removing the carbs. However, the stock aluminum carb screws are a pain to remove and you will mess up some of the heads. Before you attempt this mod, purchase a stainless steel carb screw replacement kit. Once you have replaced those stock screws, future rejetting is a piece of cake. I did the initial rejetting without removing the carbs.