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Old 06-15-2005   #1 (permalink)
Senior Member
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Favorite Bike: '05 T100
 
Join Date: Apr 2005
Location: Austin, TX
Posts: 425
Hey Rats,

Just wanted to let you know what happened with the Thunderbike saddlebag supports I bought for my T100. Thunderbike admitted that they did not take into account that someone might mount a grabrail on their bike. So, they cannot be mounted with a grabrail installed.

They offered to take them back, which was a fair offer. I stared at them in dismay for several days then measured to see if they could be modified to fit. Then, because I'm a glutton for punishment and I was kind of cheesed-off, I bought a new hacksaw blade and a set of titanium drillbits and started cutting. After cutting and drilling, it is required that you grind away part of the welds and the rods at the top, back-end, or else there is not enough surface exposed to provide support where they bolt on to the grabrail. Anyway, the result is that they now fit my bike, but they have a couple of areas sans chrome. These areas are not visible unless you are really looking for them.

So, if you want to use the Thunderbike saddlebag supports in conjunction with a grabrail, here is what is required:

Hacksaw
Bench Grinder
Power Drill with 5/16" Titanium or Cobalt Bit

I had most of the tools so the cost to me was about $165.00. After going through this process, my recommendation is to buy some other saddlebag supports that are a close fit and modify them. There are many to choose from and almost all of them are in the $30 to $60 range. If you are crazy enough to want to spend the money and cut up some Thunderbike supports, let me know and I'll give you step-by-step instructions.
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Old 06-15-2005   #2 (permalink)
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RatDog,

On those areas sans chrome, use a little (and I'm serious here) chrome nail polish. The brand I use (on metal & plastic, not my nails) is Sally Hanson's. The wife will know what I'm talking about. The stuff is great if used sparingly.

Mike
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Old 06-16-2005   #3 (permalink)
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Favorite Bike: '05 T100
 
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Hey Mike,

That's a great tip, that stuff is really tenacious! I'll be pilfering my wife's makeup cabinet this evening.

Cheers!
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