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| Trophy Trophy 3 & 4 - for all 900 and 1200cc models 1991- 2004 |
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11-06-2012, 12:23 PM
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#1 (permalink)
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Senior Member
Supersport 600 Main Motorcycle: Tiger 800xc
Join Date: Jun 2011
Location: Argyll & Bute, Scotland
Posts: 167 Other Motorcycle: Transalp 700 Extra Motorcycle: R1100GS
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Fuel/Vac lines - spec
First thing that I'll do when I pick up the 900 is replace the fuel/vac lines. Assuming that all the pipes are the same diameter I was just going to order a couple of metres (or six feet) of 6mm (1/4") fuel line. Sound ok to you folks? Wrong size or too much for what I'll need ? Thanks again
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11-07-2012, 11:38 AM
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#2 (permalink)
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Senior Member
SuperStock Main Motorcycle: 2000 Triumph Trophy 1200
Join Date: Jan 2010
Location: Maple Ridge, B.C. Canada
Posts: 239 Extra Motorcycle: 2010 Kawasaki KLR650
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It is a very tight fit under the gas tank and you have to be careful after installation to not kink any of the lines when replacing the gas tank. I originally bought the standard automotive gas line and then found the outside diameter was too large for this application. Then inquiring at a local Triumph dealership (which I should have done in the first place) I found that they sell the proper gas/vacuum lines in whatever length you need. Yes, the gas and vacuum lines are the same diameter. Sorry I don't remember what total length I needed but I'm sure someone else here can tell you if you don't want to take yours out and measure total needed beforehand. Good luck.
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11-07-2012, 12:13 PM
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#3 (permalink)
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Senior Member
Supersport 600 Main Motorcycle: Tiger 800xc
Join Date: Jun 2011
Location: Argyll & Bute, Scotland
Posts: 167 Other Motorcycle: Transalp 700 Extra Motorcycle: R1100GS
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Thanks Doug
As it happens, I'll be at my local Triumph dealership tomorrow and will see what they suggest - don't know why I never thought of that in the first place
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11-07-2012, 02:03 PM
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#4 (permalink)
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Lifetime Premium
Site Supporter SuperStock Main Motorcycle: Triumph Trophy 3
Join Date: Jun 2012
Location: Pioneer, CA
Posts: 289 Other Motorcycle: '98 Triumph Tiger Extra Motorcycle: '03 Triumph S3
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Disagree with the size thing completely. On my '97 900 - on which I am currently doing the fuel & vacuum system refurb - the fuel lines are 5/16" and most (but not all) of the vacuum lines are 3/16" (inside diameters). Some of the vacuum lines are 1/4".
The material is available almost anywhere. Take it apart before you buy anything.
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- FoothillRyder
AMA# 289558, COP#0001, BIR#47
'97 Trophy 3, '98 Tiger, '03 Speedie
My Blog
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11-08-2012, 12:52 AM
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#5 (permalink)
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Immoderate Moderator
Site Supporter Legend Main Motorcycle: '04 Sprint RS
Join Date: Jul 2007
Location: Austin, TX
Posts: 11,173 Other Motorcycle: 2000 Sprint ST Extra Motorcycle: '77/'82 Suzuki GS550/650
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The OEM lines are semi-rigid, and there's a reason for that. Best to get the Triumph fuel lines, anyway, and I say that as a cheapskate!
If you do go for third party stuff, be sure it's high-quality thick wall tubing!
Cheers,
-Kit
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11-09-2012, 11:03 AM
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#6 (permalink)
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Senior Member
Formula Extreme Main Motorcycle: 1999 Triumph 1200 Trophy
Join Date: Mar 2010
Location: Chico CA USA
Posts: 443 Other Motorcycle: Mostly KTMs Extra Motorcycle: 2011 530 KTM EXCR
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The routing of the vacume line to the petcock is a good thing to take your time with,especially as the tank goes back on,if its even slightly kinked or even bent sorta tight,it can,as mine did,crimp shut when it gets hot under the tank.
Mine would run fine and depending on the heat it would squoosh that vacume line shut and randomly stop the bike from running.
Took a little while to figure this out as it looked fine when I would pull the tank and look at the lines. Once sorted its been fine.
Fuel lines need to be fuel line material,vacume lines need to be vacume line material,different animals for different jobs. Vent lines are just vent lines,pretty generic.
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Bikes in shed-(1968 Greeves 360 Challenger.)(2011 530-KTM EXCR-)(2009 KTM 200 XC-W) (2003 DR650 Suzuki.) (1999 Triumph 1200 Trophy.) Nor Cal rider.
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11-09-2012, 02:01 PM
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#7 (permalink)
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Lifetime Premium
Site Supporter Formula Extreme Main Motorcycle: Tiger 800 XC
Join Date: Feb 2009
Location: San Francisco
Posts: 434 Other Motorcycle: Daytona T595/955i Extra Motorcycle: Trophy 900
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Quote:
Originally Posted by Flattrack loon
The routing of the vacume line to the petcock is a good thing to take your time with,especially as the tank goes back on,if its even slightly kinked or even bent sorta tight,it can,as mine did,crimp shut when it gets hot under the tank.
Mine would run fine and depending on the heat it would squoosh that vacume line shut and randomly stop the bike from running.
Took a little while to figure this out as it looked fine when I would pull the tank and look at the lines. Once sorted its been fine.
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I had the exact same problem one afternoon while toodling through Idaho miles from anywhere. Very disconcerting and unnerving at the time.
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"Even if you are on the right track,
you'll get run over if you just sit there."
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11-13-2012, 09:27 PM
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#8 (permalink)
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Senior Member
Formula Extreme Main Motorcycle: My '02 Trophy 1200
Join Date: Nov 2004
Location: Harker Heights TX
Posts: 551
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I used 5/16" ID auto fuel line and 3/16" auto vac line and a pair of fuel quick disconnects with no prob. Routed the rear line behind the frame spline, front line under the frame spline. Both lines meet the quick disconnects on the right side. I think I have pics in my user folder. Length really isn't an issue as long as there are no kinks.
Happy trails,
Erv
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