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Trophy Trophy 3 & 4 - for all 900 and 1200cc models 1991- 2004

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Old 06-11-2009, 08:31 PM   #1 (permalink)
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1200 cuts out dealer stumped

Hi Im still having porblems with the 99 1200.
Please help before I burn it.
So far its had
new coils & leads
fuel line
vac lines
carb ballance
fuel tap diaphram
Its been back to a main dealer twice. Its O.K. untill it gets a long run then it cuts out below 1500 revs.

The dealer was usless, having paid for work. Took it back to be told it needed the same work. Ie. we needed to reroute the vac lines. it needs the carbs ballanced / cleaned.

I did run out of fuel so I am woried I may have dirt in the pilot jets?

It was suggested it might be tight valves.

Any ideas? Its a great bike to ride everything else is fine. It pulls well its just the stalling.

Mike
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1977 KH250.1992 TROPHY 900,1996 TROPHY 1200,
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Old 06-11-2009, 11:38 PM   #2 (permalink)
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It sounds like you have done the "easy" things. Do a compression check, you might have a bad cylinder. Have you checked for vacuum leaks? Spray "carb cleaner" around carbs and rubber boots (to head) and listen for an RPM increase. Spray in area of head gasket before she gets too warm.
Hope this helps
Mark
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Old 06-12-2009, 05:09 AM   #3 (permalink)
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Crank position sensor?



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Old 06-12-2009, 10:57 AM   #4 (permalink)
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Red face stalling

Quote:
Originally Posted by Mike The Bike View Post
Hi Im still having porblems with the 99 1200.
Please help before I burn it.
So far its had
new coils & leads
fuel line
vac lines
carb ballance
fuel tap diaphram
Its been back to a main dealer twice. Its O.K. untill it gets a long run then it cuts out below 1500 revs.

The dealer was usless, having paid for work. Took it back to be told it needed the same work. Ie. we needed to reroute the vac lines. it needs the carbs ballanced / cleaned.

I did run out of fuel so I am woried I may have dirt in the pilot jets?

It was suggested it might be tight valves.

Any ideas? Its a great bike to ride everything else is fine. It pulls well its just the stalling.

Mike
check that the choke mechanism is not sticking, or the cable is badly adjusted .I had the same problem on my 900.It only needs the choke to be fractionally closed to cause your symptoms when hot. greybeard.
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Old 06-12-2009, 01:20 PM   #5 (permalink)
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Thanks I will try them all

I forgot to mention I replaced the carb inlet rubbers, and replaced the air filter with a K&N.

I will try all your ideas. Thank god you guys have some new ones!

Mike
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1996 PBR MONKEY BIKE 160cc,
1998 SPRINT 900,2007 SPEED TRIPLE 1050.
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Old 06-14-2009, 09:52 AM   #6 (permalink)
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Air, fuel, electricity. These things are pretty simple, we make them complicated.
Igniters
Crank sensors
Ignition cut-offs
Etc,etc.
Sounds like you've handled the electrical side other than the crank sensor thing.
The air issue is pretty straight forward, not much to go wrong there other than the aforementioned choke adjustment.
That leaves the fuel.
You've done new fuel and vac lines, petcock diaphram, carb work.
She starts and idles when cold and won't idle when hot. Does she start easily when hot?
Either it's temp related or a time issue.
If temp than bring the electrics back into play.
If time I tend to go fuel.
Fuel tank vent in the cap. Over time a vacuum is created insde the tank, restricting output.
Carb fuel filters, may possibly be restricting fuel flow.
These things are fed by vacuum and gravity, any restriction along the line will show up at idle when the vacuum level is the lowest.

Please excuse the long reply, thinking as I write.
Hope it's a simple fix. The problem with Trophy's is that Techs always go for the most common repairs, coils, carbs, ......
These are also expensive. They'll spend our money in a trial and error approach. I go the other route, slow down and investigate.

Carry on!
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Last edited by narrowminded; 06-14-2009 at 09:58 AM.
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Old 06-14-2009, 01:02 PM   #7 (permalink)
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A friend with a daytona 900 has an identical problem I just posted in the daytona section for him..

It seems to me that if it was the tank valve then fuel starvation would kill the engine completely and the rev's would be dependant.

Time and temperature and inextricably linked, which is part of the problem. That mechanical and electrical.
Over heating ignition coils, would cause a misfire most times.
And as all the other things have been replaced the crank position sensor (pickup?) has to be the answer.. ???
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Old 06-14-2009, 03:35 PM   #8 (permalink)
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"It seems to me that if it was the tank valve then fuel starvation would kill the engine completely and the rev's would be dependant."

Not nessesarily. The greater vacumm could be overcoming the resistance of the vent blockage. Simple test. Is there suction when the filler cap is opened?

It's probably not that simple of a cure but it's free to check it out.
Carry on!
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Old 06-14-2009, 06:47 PM   #9 (permalink)
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Quote:
Originally Posted by narrowminded View Post
"It seems to me that if it was the tank valve then fuel starvation would kill the engine completely and the rev's would be dependant."

Not nessesarily. The greater vacumm could be overcoming the resistance of the vent blockage. Simple test. Is there suction when the filler cap is opened?

It's probably not that simple of a cure but it's free to check it out.
Carry on!

Ummm you could be right on both counts of course. But unless I am wrong the intake vacuum draws fuel from the bowl but only gravity is involved getting the fuel into the bowl, so more vacuum wouldnt effect the fuel delivery unless it was a tap problem. The low RPM might not be enough to either open the vacuum taps ?

Dammit..it still does it on prime so it cant be the vacuum tap

Last edited by phpbiker; 06-14-2009 at 06:51 PM.
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Old 06-14-2009, 06:54 PM   #10 (permalink)
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Ideas

I am hoping its the choke cable as the bike starts with less choke than any other bike.

I will also try opening the gas cap. I did clean the fuel filters but that was before the dealer got to it.

Thank for your replies they are a huge help.

Mike
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