Hi SprintRide!
You said:
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Tom, you've just shown everyone with a potential problem how to band-aid it.
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Yes.. you are right... I pretty much said that at the top of my post when I said we were going to fix the symptom, that I didn't know the root cause of the problem. If this "fix" works, I would think it would be more desirable than having the bike die in traffic.
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By adjusting the throttle stop screw and not adjusting the primary TPS switch, you know that is adjustable right you have just changed the volume of air running through the throttle bodies which will affect the M.A.P. sensor.
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Most of my post was in fact adjusting the primary throttle position potentiometer by back probing the required wire and setting it to the proper .6 volts after adjusting the throttle stop screw. I might suggest you re-read my post and also study the Triumph Factory service manual for the Rocket III.
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The MAP sensor tells the ECU how much air is flowing at shallow throttle angles, i.e. 12% opening or less.
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Yes it does, so it should automatically adjust for our new larger default throttle opening. Its not going to make a bit of difference what it sees (0-12% vs 2-12%) as long as it is still in the correct operating range.. which it is.
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Did you set your stepper motor voltage afterwords? I didn't see it mentioned in your text.
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A stepper motor isn't really a motor.. it is an actuator that moves in steps. It does this by responding to pulses sent to it by the ECM... hence it has no set voltage, and therefore there is no provision to adjust these pulses.
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If those adjustments throw the throttle bodies out of calibration to the point that they don't operate correctly, the throttle bodies while have to be replaced
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Throttle bodies are mechanical devices, if they go out of calibration you would simply need to recalibrate them. Being out of calibration will not physically harm a throttle body. The only damage that may happen is if the throttle plates close too far and actually rest on the inside walls of the throttle bodies themselves leaving a mark or gouging them. But by setting the mechanical stop screw to a wider angle you actually get away from this scenario
I've been running my bike this way for maybe a month now.. it doesn't burn rich at an idle as you describe... I have a very healthy idle at all times. The whole idea behind this post was to give some people an option as Triumph seems to be clueless on how to fix the stalling when hot problem. Who knows... maybe they will come up with something and we won't have to come up with our own fixes. :-D
Tomo