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Old 10-07-2009, 03:46 PM   #1 (permalink)
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Siezed Rear Brake Caliper

Hi All
I was fitting new brake pads and decided to give the caliper a once over. I thought it should slide but pulling, pushing, hammering (rubber mallet) and levering would not budge it. I began to wonder if I was mistaken that it should move so I looked in the manual. That was useless so I Googled it which led me to this site where I found lots of info and posts of similar problems - one guy had to cut his pins to get the caliper apart.
Gratefull for the help, here is my ten bobs worth.

The only way I could get it to budge was by finding something strong but small enought to jam in near the pin location so I could lever it apart, the things to hand were small chisels. I used a thin piece of aluminium to protect the mounting bracket and used a 'G' clamp to apply enough pressure. It was a bit dodgy and I broke one chisel and one clamp, once the chesel popped out and hit me in the face (made sure I was wearing safety glasses) so I held a wadge of newspaper over it while I screwed down the clamp.
As it slowly came apart I used extra spacers on top of the aluminium to keep the leverage angle suitable.
It was a real mess, and the bike is only three years old with no winter riding, Triumph had put barely any lube in. I relubed with moly grease and made a small hole in the boot when trying to poke it back in. I have just seen elsewhere that moly is the wrong stuff but it should be ok untill the next tyre change when I intend to have a new boot ready to fit.
Hope this saves someone else having to cut it apart.
Gnasher
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Siezed Rear Brake Caliper-rocket-rear-brake-caliper-001.jpg   Siezed Rear Brake Caliper-rocket-rear-brake-caliper-002.jpg   Siezed Rear Brake Caliper-rocket-rear-brake-caliper-003.jpg  
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Old 10-07-2009, 06:34 PM   #2 (permalink)
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Quote:
Originally Posted by Gnasher328 View Post
I have just seen elsewhere that moly is the wrong stuff
Bit of bad luck there Gnasher, my understanding is that normally most brake parts are assembled with a bit of "copperease" or "copperslip". As I do ride through the winter this is something I will be checking (on a regular basis)...

Cheers for the info,
Steve
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Old 10-08-2009, 03:44 PM   #3 (permalink)
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I had a like experience on another caliper (not on a rocket) only to discover that rather than force the caliper piston using a clamp the caliper screwed back to allow the necessary clearance for the new pads. There were indents to allow the caliper to be moved back.

Did you open the bleed fitting? If you had a do over, would you have removed the caliper from the bike?

Just attempting to learn from your experience and thanks for prompting me to go look over that brake pad.
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