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Old 07-26-2009, 11:41 PM   #1 (permalink)
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Need help to remove ignition from top clamp

I am replacing lower triple clamp and while i had the bike apart i wanted to get the top clamp powder coated. Can anyone explain how to remove the ignition switch from the top clamp?

thanks in advance.
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Old 07-27-2009, 12:19 AM   #2 (permalink)
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The bolts are shear bolts - the heads snap off (deliberately) when installed - anti-theft measure.
You'll need to drill them out most likely.
You can get similar replacements from Triumph, but probably easier to just replace with std socket cap screws.
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Old 07-27-2009, 02:04 AM   #3 (permalink)
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I have been able to take a small flat chisel and hit the edge of the bolts counter clockwise and brake them loose and then turn them out with a pair of pliers.
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Old 07-27-2009, 06:17 PM   #4 (permalink)
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I just grabbed the heads w/ a pair of pliers and was able to back them out.
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Old 07-27-2009, 09:55 PM   #5 (permalink)
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I used a dremel and cut a slot in them and they came out like a champ.
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Old 07-28-2009, 12:18 AM   #6 (permalink)
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Quote:
Originally Posted by crat996 View Post
I used a dremel and cut a slot in them and they came out like a champ.
Ditto
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