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Member's Restoration & Rebuild Projects Details of member's own projects.

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Old 11-15-2009, 11:35 PM   #1 (permalink)
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Tiger/Bonneville rebuild: This is gonna take a while

So a month or two ago I hit a stark realization that I needed to check some things off of life's to-do list. Mortar rounds a gunfire tend to keep things in perspective, and admittedly, I've kind of fallen into a "routine" over the past two years.

I sat in my shelter in this wretchedly hot desert wondering what I needed to check off my list. Kids. No, not yet. College degree. Yep, need to do that, but that's going to take a while to finish. How about something easier? Well, I've always wanted to do a motorcycle ride across the country. Sounds great! That's it! Oh, just two problems. First, I haven't been on a motorcycle in ten years and, thus don't have a valid license anymore. Second, I don't have a motorcycle.

The first problem is an easy fix. I'll take an MSF course and get my license as soon as I get back home. The second problem could be a bit more difficult. The wife needs a new car. We just bought a house. Hmmmm, where's the money for a motorcycle?

Rewind to 2003, while stationed at Fort Gordon, GA, I laid my eyes on the sexiest motorcycle I've ever seen. It was a 1968 Bonneville, hardtailed, lowered, and slightly stretched with little to no additional rake added. I remember because I had to ask the guy exactly what it was. It looked like he built it in his own garage. Simple, nothing flashy, and gorgeous. I was in love with a British gal.

Suddenly it hit me. I'll build that Triumph I always wanted! It's the perfect opportunity to challenge myself, learn a lot, and get a one of a kind motorcycle in the process. But to keep costs down, I'd have to do it Johnny Cash style: One piece at a time.

I've never worked on a motorcycle before. Jeeps are the pinnacle of my mechanical experience, and anybody can fix a Jeep. But I've got a few things on my side. Will to learn and patience top the list. I've also got in-laws with every tool known to man, huge workshops, and the expertise to use everything they own. I spent my leave before this deployment learning to weld from my Uncle, a master welder. Of course, they are in Oklahoma, and I live in North Carolina. No problem because I've got time too.

I scoured the net looking for a donor bike, from NC to OK and everywhere in between. My options seemed limited in my home state, but seemed promising in Oklahoma. The prices were just too high here on the east coast. Once I had about given up and decided to make a move on something in Oklahoma, I found something! A two Triumph basket case deal, including a 67 Bonneville and a 68 Tiger. No real pictures to speak of, and the guy was almost two hours away, but after months in a war zone, rational decisions are boring. A quick nod from the wife, and I was negotiating.

I ended up getting them for a total of $1600. The Tiger engine is running, the frames are rolling. The Bonneville engine is in pieces. Serial numbers match and titles in hand for both of them. That's about all the info I had, but it sounded like a great deal at that price.

My wife picked them up today, and sent me the first previews in an email.

Oh Crap! This is gonna take a while!

What's up with those headlights?




Looks like the Bonny has pipes!


I detest, are those Sportster wheels!?


And is that really a Tiger fuel tank there?


Looks like the forks have been raked a bit. I guess that kind of determines where I'm going with this rebuild. I was hoping to maybe pull a street tracker out of one of the frames for my wife, but these are already low and hardtailed.

So this is what I have to work with. I look forward to getting home in a month or so. May the fun begin!
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Old 11-16-2009, 12:14 AM   #2 (permalink)
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Fantastic fun - hurry home!

First off, let's hear it for your wife! Packing that truck full of British goodies and hauling it home in advance of your return is pretty amazing and wonderful. Yay wife(s) - I wouldn't be here without getting a green light from my sweetie too.

I will leave it to the others here to answer your technical questions, but from a rookie's perspective it looks like you have the fixins for a ton of fun ahead of you, so please hurry home and I look forward to regular updates of your progress (and occasional set backs).

Two other things: You're darn fine writer as well - college patiently awaits you. And Oregon is, in fact across the country from the Carolinas - If you're contemplating a destination, where I live has some mighty fine roads - Hope to show them to you sometime.
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Old 11-16-2009, 11:54 AM   #3 (permalink)
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Engines are engines, but those are chopped frames, period.

"Go with what you've got". Will your sweetheart ride a rigid chop?
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Old 11-16-2009, 03:26 PM   #4 (permalink)
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She's a tough gal, she can handle it. I just need to make sure the saddle has springs. If in the end she hates the hardtail, she'll just have to hand it over to me!
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Old 11-17-2009, 11:59 PM   #5 (permalink)
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So I'm taking hard looks at the photos so I can start developing a strategy. I began to think something was missing here. Then it hit me, I only see one gas tank. The better half confirms, there is only one.

Even though the frames are chopped, I want to keep the tanks original, as my overall goal is to keep both bikes distinctively Triumph, albeit slightly chopped.

A quick search on the net reveals that original tanks in good shape are hard to find for a slim wallet. Finding a deal may take a while, so I need to know if I should be shopping for one or two tanks.

Any ideas on what the one tank is from?

Did the tanks differ between the 67 Bonneville and the 68 Tiger?
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Old 11-18-2009, 12:06 AM   #6 (permalink)
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I think the Tiger had the larger size tank, with parcel grid through 68.

I handle new repro Triumph tanks at less than the cost of typical scruffy originals, e-mail me if you're interested.

i just traded off my last original spare (with some other stuff), for a complete Norton engine.
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Old 11-18-2009, 11:57 AM   #7 (permalink)
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The mystery tank

GPZ, I may well be putting a shopping list together for you. In the meantime, here are some better photos of the tank.

As they say, not everyone who knows how to weld is a welder. There's work to be done here if I keep this one. But what I don't see is the normal indents for knee pads that the old Triumph tanks had. That makes me suspect.





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Old 11-18-2009, 12:12 PM   #8 (permalink)
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That's a Paughco aftermarket tank, nothing NEAR a Triumph OEM bit.
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Old 11-18-2009, 03:27 PM   #9 (permalink)
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I thought it looked very "Harley." I just couldn't tell for sure from the first shot of it.

Ughhh. At least I've got two frames and engines.
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Old 11-20-2009, 11:37 AM   #10 (permalink)
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Quote:
Originally Posted by RidingDonkeys View Post
I thought it looked very "Harley." I just couldn't tell for sure from the first shot of it.

Ughhh. At least I've got two frames and engines.
If you wanna get rid of the tank. I know someone who will prolly buy it.
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