Hi Paul,
I don’t know if this is going to help, or if it is just ‘telling you how to suck eggs’? Apologies if it is.
I guess the jet fitted to the float assembly is the needle jet, controlling the fuel fed into the bowl? It should not matter if this is smaller than the choke jet as the bowl is acting as a ‘header tank’ to the choke jet?
Another thought about the size of the choke jet is that the choke on a CV carb is only an enrichment circuit (i.e. adds to, not replaces). I found this reference: “The choke system is used to start cold engines. Since the fuel in a cold engine is sticking to the cylinder walls due to condensation, the mixture is too lean for the engine to start. The choke system will add fuel to the engine to compensate for the fuel that is stuck to the cylinder walls. Once the engine is warmed up, condensation is not a problem, and the choke is not needed”.
The cold starting procedure for a CV carb is different to the Amal (where you position the throttle to ¼ turn approx), indeed the throttle should not be touched at all with a CV carb. This is confirmed by looking at a number of User Operating Manuals for machines fitted with CV carbs. I found this reference: “Remember not to pump the throttle, as the choke on the Triumph Mikunis uses a separate enriched fuel circuit and hence does not benefit from throttle activity. On the contrary, opening the throttle will just lean the mixture right off at this stage. The throttle should not be used at all until the choke circuit has done its work and the engine is firing”.
So I am guessing you may be using the throttle at start-up? This is ‘leaning’ out the effect of the choke, and together with the use of only a kick start lever (I assume – T150?), is not as efficient as using a continuous electric start with the full choke enrichment. (By injecting fuel through the vacuum take-off, this may have offset any ‘leaning’ out caused by the use of the throttle, hence you firing up the bike immediately)?
Do you think the starting problem could be through the use of the throttle?
Another couple of comments/thoughts:
“Mid throttle performance is not as good” – you may be able to improve throttle response slightly, depending on the current vacuum porting you have in your pistons. Dynajet use this technique in their kit – see
http://www.dynojet.com/pdf/5102.pdf. I think the drill bit is 3mm?
36mm carb down to 26mm inlet port size (via 30mm stubs)? – I guess you have tried to smooth out this path out as much as you can? I just wonder if this ‘restriction’ may have more to do with your lack of “mid throttle performance” than anything else?
Hope this helps?
Geoff