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| Hinckley Classic Triples 885cc Classic Styled T3's: Legend, Thunderbird, Thunderbird Sport & Adventurer. |
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06-12-2009, 07:55 PM
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#1 (permalink)
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Senior Member
SuperSport Favourite Bike: Daybird
Join Date: Aug 2006
Location: Norway
Posts: 1,004 Other Motorcycle: StreetTracker project
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Upgrading the chassis of a '96 Thunderbird
I can get some 1993 Daytona 900 parts in order to upgrade the 'Bird's chassis and wondered if anybody else has done the same and if they ran into any challenges. The questions I specifically have are:
- can I bolt on the shock and linkages from the Daytona onto the Bird's swingarm without mods?
- will the Daytona rear wheel fit in the Bird's swing arm?
- can I fit the complete front end, including the triple clamp, wheel and brakes from the Daytona without mods to the Bird? I'm aware that I will have to use clip-ons or modify the top triple clamp when I fit a Daytona front end.
- will the front fender from the Bird fit the Daytona forks?
- anything else I need to be aware of?
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06-12-2009, 10:34 PM
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#2 (permalink)
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Lifetime Premium
Site Supporter Moto Grand Prix Favourite Bike: '98 Thunderbird Sport
Join Date: Aug 2003
Location: Indianapolis, IN
Posts: 2,585 Other Motorcycle: '06 Husqvarna TE 610 Extra Motorcycle: '95 TBird - Project
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Quote:
Originally Posted by faffi
I can get some 1993 Daytona 900 parts in order to upgrade the 'Bird's chassis and wondered if anybody else has done the same and if they ran into any challenges. The questions I specifically have are:
- can I bolt on the shock and linkages from the Daytona onto the Bird's swingarm without mods?
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I don't know
Quote:
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- will the Daytona rear wheel fit in the Bird's swing arm?
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Yes, It's been done several times
Quote:
- can I fit the complete front end, including the triple clamp, wheel and brakes from the Daytona without mods to the Bird? I'm aware that I will have to use clip-ons or modify the top triple clamp when
I fit a Daytona front end.
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Yes, for simplicity, I'd probably keep the TBird Triple Clamps.
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- will the front fender from the Bird fit the Daytona forks?
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Not a bolt on
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- anything else I need to be aware of?
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Read through Pictures of heavily modified Classic Triples thread
__________________
Cheers,Denny
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06-13-2009, 04:30 AM
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#3 (permalink)
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Senior Member
SuperSport Favourite Bike: Daybird
Join Date: Aug 2006
Location: Norway
Posts: 1,004 Other Motorcycle: StreetTracker project
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Quote:
Originally Posted by denny
Read through Pictures of heavily modified Classic Triples thread
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Thank you, will do
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06-13-2009, 08:24 AM
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#4 (permalink)
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Senior Member
SuperSport Favourite Bike: Daybird
Join Date: Aug 2006
Location: Norway
Posts: 1,004 Other Motorcycle: StreetTracker project
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Been there, done that, as they say
Couldn't find anybody who had changed to a linkage type rear suspension, though. Considering all the other modifications people have done, one would imagine at least somebody wanted the benefits that comes with the progressive action offered by the linkage style.
Anybody?
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06-13-2009, 10:11 AM
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#5 (permalink)
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Site Supporter Pole Position Favourite Bike: Well, Duh!
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Quote:
Originally Posted by faffi
- can I bolt on the shock and linkages from the Daytona onto the Bird's swingarm without mods?
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No the linkage etc are different - of course you could probably engineer a solution but its not worth it - go for an aftermarket such as a penske or Ohlins, or for a more budget job go for a TBS or Kawasaki ZX unit
Quote:
Originally Posted by faffi
- will the Daytona rear wheel fit in the Bird's swing arm?
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As said - yes - but you can't use the Tbird brakes you would need to replace with brakes from a Trophy or go for a custom rear rotor
Quote:
Originally Posted by faffi
- will the front fender from the Bird fit the Daytona forks?
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not without modification as the mount points are different
__________________
Mick...
Just remember; an awful lot of the free advice you will get on forums is worth exactly what you paid for it. There will always be somebody trying to convince you to do something really stupid, just because they did it or want to do it.
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06-13-2009, 02:28 PM
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#6 (permalink)
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Lifetime Premium
Site Supporter Moto Grand Prix Favourite Bike: '98 Thunderbird Sport
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Location: Indianapolis, IN
Posts: 2,585 Other Motorcycle: '06 Husqvarna TE 610 Extra Motorcycle: '95 TBird - Project
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I've heard of one guy who used a Sprint Swingarm on his TBird.
I assume he had to use the Sprint suspension components also.
So if you are getting a complete salvage bike to start with that's a possibility to consider.
__________________
Cheers,Denny
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06-13-2009, 04:26 PM
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#7 (permalink)
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Senior Member
SuperSport Favourite Bike: Daybird
Join Date: Aug 2006
Location: Norway
Posts: 1,004 Other Motorcycle: StreetTracker project
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Great info from you both - thank you
By the sound of things, I would be best off fitting the whole rear end from the Daytona; swingarm, linkage, shock, wheel and brake. Since I have access to that, it seems like the logical solution. Unless it means fabbing a completely new upper mount for the shock?
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06-13-2009, 07:57 PM
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#8 (permalink)
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Lifetime Premium
Site Supporter Pole Position Favourite Bike: Well, Duh!
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Denny has a good point so long as you get all the linkage etc you could swap to the Daytona shock - it may even work with the Tbird swing arm but it also may not - not tried it myself
Unfortunately the daytona rear brake will not work with the Tbird main frame - you dont have the forward mounts for the underslung torque arm - you'd still have to go the Trophy route.
__________________
Mick...
Just remember; an awful lot of the free advice you will get on forums is worth exactly what you paid for it. There will always be somebody trying to convince you to do something really stupid, just because they did it or want to do it.
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06-13-2009, 08:13 PM
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#9 (permalink)
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Senior Member
SuperSport Favourite Bike: Daybird
Join Date: Aug 2006
Location: Norway
Posts: 1,004 Other Motorcycle: StreetTracker project
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Thanks again! Without having a closer look - the bikes are sitting in a barn waiting for work to commence - I can see two options without going the Trophy route; fabbing a mounting bracket on the frame or making a clamp around the swingarm shorten the brake stay arm and then bolt the abbreviated end to the clamp somewhere along the length of the swingarm. That would mean that the brake forces are supported by the swingarm instead of the frame, but a lot of bikes to that.
Is there something speaking against either solution? I wouldn't want to weld on the frame, rather make a bracket that could be bolted in place, if I went to uphold the frame support for the stay arm.
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06-13-2009, 11:47 PM
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#10 (permalink)
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Lifetime Premium
Site Supporter Pole Position Favourite Bike: Well, Duh!
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Quote:
Originally Posted by faffi
fabbing a mounting bracket on the frame or making a clamp around the swingarm shorten the brake stay arm and then bolt the abbreviated end to the clamp somewhere along the length of the swingarm. That would mean that the brake forces are supported by the swingarm instead of the frame, but a lot of bikes to that.
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Both are really bad ideas - your life could depend on how well or badly you do this - if it breaks in use you could die... Spend a few tens of bucks for the Trophy parts and peace of mind
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Addendum - sorry after re-reading the above I realize I came across a little abrasive. I dont mean to but this is serious stuff - unless you have the engineering ability to accurately calculate what your mods to a swing arm might do, or exactly how the torque reaction bracket that you proposed will behave in use / stand up to the considerable stresses then using such routes would be high risk. Lower risk is to use parts from similar bikes that will just bolt up without modification. This way you know that even though you are not quite using as intended you will be in the same ball-park engineering-wise. i.e. the part is being used pretty much in the way it was intended in the configuration that it was intended and the mounting locations it is bolting to were designed to take similar forces etc. this way you keep the safety margins up without tricky calculations or expensive cad simulation. My point is / was you can get used Trophy brake parts for little money on ebay - maybe as low as $100 or less if you shop around. The Trophy brake will bolt up to the Tbird swing arm and is designed to use the same rotor as the daytona - so for $100 you will have a no fabbing, bolt-up solution with good peace of mind that it should not fail when you are piling on the brakes to avoid an accident.
[/soap-box off]
__________________
Mick...
Just remember; an awful lot of the free advice you will get on forums is worth exactly what you paid for it. There will always be somebody trying to convince you to do something really stupid, just because they did it or want to do it.
Last edited by MickMaguire; 06-14-2009 at 03:54 PM.
Reason: clarification
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