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| Hinckley Classic Triples 885cc Classic Styled T3's: Legend, Thunderbird, Thunderbird Sport & Adventurer. |
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04-03-2009, 11:29 PM
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#1 (permalink)
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New Member
Production 125
Join Date: Mar 2009
Posts: 9
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1996 thunderbird that pops and sputters
I have a 1996 Thunderbird that I am trying to bring back from 6 years in my neighbors garage and I have it running but when it idles it pops and sputters it seems to get better as the rpms go up but I still hear some hesitation. I have removed and completely cleaned the carbs and installed new jets and boots to the motor. While it idles I sprayed water around the intakes and the idle does not change so there is no air leak. It has fresh gas and a new battery. I am not sure if it is a problem with the pick up sensor or the coils maybe, how do I test those to rule them out. Any idea's on what is causing the hesitation and popping?? Thanks guys
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04-04-2009, 10:47 AM
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#2 (permalink)
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Senior Member
SuperBike Favourite Bike: my 1999 triumph legend
Join Date: Aug 2007
Location: Southern Adirondacks NY
Posts: 1,464
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It sounds like it is still getting either a fluctuating supply of fuel or air. You mentioned the carb cleaning, etc., but did you check the airbox for a clogged air filter? Also, there are two fuel filters, a small duckbill one where the fuel line attaches to the fuel rail, and the screens in the petcock assembly in the tank. Having sat for so long, I would definitely remove the tank and the petcock for cleaning. These can get pretty nasty, if my bike is any indicator. Lastly, is the tank cap venting properly, and the tipover valve installed correctly? When you remove the cap, you should hear neither a sucking sound or a blowing sound. A pressurized tank means the tipover valve is installed in the wrong hose, and a sucking sound means the cap venting is not working properly. Search for any of these, and you'll find a plethora of info here. Good luck!
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04-04-2009, 11:15 AM
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#3 (permalink)
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Lifetime Premium
Site Supporter Moto Grand Prix Favourite Bike: '99 ThunderLegendSprint
Join Date: Jan 2008
Location: County Cork, Ireland
Posts: 3,112 Other Motorcycle: Wouldn't mind a Tiger 800 Extra Motorcycle: Can't ride more'n one...
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Hi Mark,
I'm wondering if it's the coils maybe or a bit of intermittancy somewhere electrical? I have two spare coils you could try...?
Give me a call for a chat about if you like?
I'm also probably on a spin to Waterford tomorrow if you fancy coming along (& bike is up for it  ) ?
Cheers
Mike
__________________
Legend chassis, Tbird tank/seat, Sprint fairing, tubeless wheels, Thunderbike 3-1, air box mods, 115/40 jets, DJ needles, Ignitech with TPS, ZX6R shock, ZX7R USD forks/yokes, Alcon 6 pot
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04-04-2009, 07:56 PM
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#4 (permalink)
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New Member
Production 125
Join Date: Mar 2009
Posts: 9
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I should have mentioned I already cleaned the tank and replaced the fuel line and duckbill filter and put on a new petcock I am realatively confident that the fuel side is sorted out the air filter is clean and both air boxes are clear. It is also running on a remote fuel bottle. I am thinking coils How do i test them to know if they are good or bad?
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04-04-2009, 08:27 PM
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#5 (permalink)
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Member
Super Sidecars Favourite Bike: 1996 Adventurer
Join Date: Aug 2007
Location: Johnstown, PA
Posts: 52
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Go back to thread posted on 2-10-08, Jimmyj900 explains one way to test. If you do find that the are faulty look into Nology Coils. I got mine from New Level Motorsports for around $70.00 each & free shipping. 1-866-639-5385.
Last edited by AKMCDM; 04-04-2009 at 08:33 PM.
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04-04-2009, 08:39 PM
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#6 (permalink)
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Lifetime Premium
Site Supporter Moto Grand Prix Favourite Bike: '99 ThunderLegendSprint
Join Date: Jan 2008
Location: County Cork, Ireland
Posts: 3,112 Other Motorcycle: Wouldn't mind a Tiger 800 Extra Motorcycle: Can't ride more'n one...
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lol...wrong Mark, sorry...
Bad coils cause misfiring from idle up to around 3k to 4k rpm, then ok above. Substitution is maybe the best test, but you can try closing up the plug gaps to, say 25 thou, & see if it clears up. The HT voltage reached on the coil secondary is lower for a smaller plug gap & helps to reduce internal shorting. It was a get me home fix that worked for me, tho' it's only temporary.
Mike
__________________
Legend chassis, Tbird tank/seat, Sprint fairing, tubeless wheels, Thunderbike 3-1, air box mods, 115/40 jets, DJ needles, Ignitech with TPS, ZX6R shock, ZX7R USD forks/yokes, Alcon 6 pot
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04-05-2009, 12:00 AM
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#7 (permalink)
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Lifetime Premium
Site Supporter Pole Position Favourite Bike: 1996 Thunderbird "Nessie"
Join Date: Jun 2003
Location: Raleigh, NC , USA
Posts: 3,563 Other Motorcycle: 1973 Trump TR7RV "Loosie" Extra Motorcycle: 1968 BS 350 GTR "Smokie"
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Did you balance the carbs? I notice mine runs much better at idle after a good balance.
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