Triumphrat

kyleduncan

There are obviously a couple steps before you get to this point.
Like...
1) Take engine out of bike
2) Tear engine apart
... and so on

I got the parts in the mail today from BikeBandit.com so I decided to get at least this part of the project done. I have to go pick up my sprague clutch tomorrow so I can finish this thing up. The output shaft was already out of the case, so start to finish on getting the new gears on only took about 30 min and is very simple.

Here's some pictures, email me if you'd like the full size version of any of them. t595scooter@gmail.com

kyleduncan

Here's the part number


Old (notice the two piece bushing)


New (one piece bushing)

kyleduncan

Here's the cluster spread out in order as it goes on the shaft. Starting closest to the output sprocket.

kyleduncan

Make sure these oil holes



Line up with these oil holes

kyleduncan

Puttin it all together

kyleduncan

kyleduncan

FINITO!!

DEcosse

Nice job Kyle - maybe you can include some pics as you assemble back in the cases.

__________________

T'Rat.net BOTM November 2009

kyleduncan

definitly.

bradtx

Kyle, Thanks for the effort and thought. Should be a great help to others.

Brad