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| Cruisers - America, Speedmaster Cruiser chat for America and Speedmasters |
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09-20-2009, 05:27 PM
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#1 (permalink)
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Senior Member
Formula Extreme Favourite Bike: 98 Valkyrie
Join Date: Jun 2009
Location: Valley Springs, Ca
Posts: 738 Other Motorcycle: 08 Triumph America
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Help installing intiminators on America
I managed to lose the instructions that came with my intiminators, but have found most of what I needed here. I removed my left hand fork, removed the internals and gently pumped out the old fork oil. Then with the fork compressed I added 1/2 bottle of the new 5 wt Amsoil, and pumped the forks again and let it settle. I installed the intiminator then added more oil up to 120 mm below the top with the fork compressed. I then added the spring, washer and spacer.
After spending 30 minutes trying to get the cap back on, I removed the spacer, lightly screwed the cap back on, installed the fork on the bike and used the bike to hold everything in place and again tried to install the spacer and put the cap back on. I still can't manage to hold the cap down and get the threads to start.
My question is, was I supposed to shorten the spacer when I added the intiminator, or am I just a wuss? If I'm just not pressing hard enough I'll try again, using more colorful language, but I hate to keep fighting it if I should have shortened the spacer. Or is there a trick that I should know and don't? I've installed Progressive Springs on a Gold Wing and on my Magna with no trouble, but his has got me stumped, so any assistance would be greatly appreciated.
Tomorrow I can call Ricor, but naturally they are closed today, so this forum is my only source for information. So, your help would be greatly appreciated.
__________________
Stan
08 America, debaffled, A/I removed, emissions "stuff" & air box removed, billet intakes, UNI Pods, rejetted, carbs balanced, intminators, Progressive 412's, 1" risers, seat modified by Spencer, TP USA Option 2 Igniter, 813 cams
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09-20-2009, 05:44 PM
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#2 (permalink)
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Senior Member
SuperStock Favourite Bike: Thruxton
Join Date: Jun 2009
Location: Brooklyn, NY
Posts: 218
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I'm sure it's the same for any bike, but the instructions I got indicated to shorten the stock spacer by the height of your Intiminator. In my Thruxtons case, .56 inches.
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09-20-2009, 07:26 PM
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#3 (permalink)
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Senior Member
Formula Extreme Favourite Bike: 98 Valkyrie
Join Date: Jun 2009
Location: Valley Springs, Ca
Posts: 738 Other Motorcycle: 08 Triumph America
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Thanks for the info. That would make all the difference in getting the cap back on. Thanks again.
__________________
Stan
08 America, debaffled, A/I removed, emissions "stuff" & air box removed, billet intakes, UNI Pods, rejetted, carbs balanced, intminators, Progressive 412's, 1" risers, seat modified by Spencer, TP USA Option 2 Igniter, 813 cams
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09-20-2009, 07:49 PM
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#4 (permalink)
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Senior Member
SuperBike Favourite Bike: 02 Bonneville
Join Date: Feb 2006
Location: norway
Posts: 1,448 Other Motorcycle: 93 Dnepr MT-16 Extra Motorcycle: 05 SV650S
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pm me your email adress, and I'll scan the instruction sheet for you and send as a pdf file
__________________
02 Bonneville - 904 wiseco/813 cams/FCR carbs/Dominator touring, ARK,AI,.Pieman igniter. Thruxton seat, superbars raised 1". Intiminators/Öhlins PL36 shocks, renntec rack.. Tourance tires , D9 bracketry
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09-20-2009, 08:12 PM
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#5 (permalink)
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Senior Member
Team Owner Favourite Bike: 2005 Bonneville Blue 790
Join Date: Sep 2006
Location: Central Maryland, USA
Posts: 5,897 Other Motorcycle: 1973 CB450, long gone
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Use a 22mm socket in your hand to start the cap. This gives you even, steady pressure around the entire cap.
__________________
Marty
2005 Bonneville Blue 790cc, AI removed, Staintunes RC, Unifilter, no snorkel, 118/40/Thrux needle/1 shim/3 turns, tachometer, Ikon 7610s in back, Ricor Intiminators in front, Pirelli Sport Demons, D9 gauge panel.
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09-21-2009, 08:25 AM
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#6 (permalink)
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Lifetime Premium
Site Supporter SOTP Vintage Series Favourite Bike: 2009 Bonneville SE
Join Date: Jun 2009
Location: Asturias, Spain
Posts: 6,870 Other Motorcycle: Yamaha XV1100 Extra Motorcycle: Qingqi QM200GY-BA
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Quote:
Originally Posted by Baltobonneville
Use a 22mm socket in your hand to start the cap. This gives you even, steady pressure around the entire cap.
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The above, plus rotate the top cap anti-clockwise first until you feel a click. This click signals the start of the thread. Turn clockwise right after that.
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09-21-2009, 09:18 AM
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#7 (permalink)
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Senior Member
Team Owner Favourite Bike: 2003 T100
Join Date: May 2005
Location: Hudson, Ohio - USA
Posts: 5,474 Other Motorcycle: 1991 BMW R100GS Extra Motorcycle: 2008 Guzzi 1200 Sport
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Quote:
Originally Posted by Forchetto
The above, plus rotate the top cap anti-clockwise first until you feel a click. This click signals the start of the thread. Turn clockwise right after that.
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+1 on that suggestion! And Baltobonnie's socket suggestion.
__________________
03 T100 Lucifer Org and Silv: 122/42 jets, TORs, 18T, UNI filter, no AI, Polaris bellmouth, Metz 880 tires, Prog. 440 shocks (105/150 springs), 11-1124 fork springs, Thrux fork caps, gaiters, MotoTwin low bars, 6024 lamp, htd grips, 12v outlet.
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09-21-2009, 09:53 AM
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#8 (permalink)
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Senior Member
Formula Extreme Favourite Bike: 2006 Thruxton
Join Date: Aug 2008
Location: Hickory, NC
Posts: 400 Other Motorcycle: 1971 Norton Commando
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on my set of Intiminators for my Thruxton, I saw no indication to cut...
did I do it wrong?
-simpson
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09-21-2009, 10:51 AM
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#9 (permalink)
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Senior Member
SuperStock Favourite Bike: Thruxton
Join Date: Jun 2009
Location: Brooklyn, NY
Posts: 218
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if you want to be able to set the sag/preload as before then yes, you did it wrong. On my instructions the recommendation was to shorten the stock spacer by the height of the Intiminator.
edit: there's a bunch of info if you search or just give Ricor a call to confirm.
Last edited by danfoz; 09-21-2009 at 10:53 AM.
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09-21-2009, 11:16 AM
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#10 (permalink)
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Senior Member
Formula Extreme Favourite Bike: 98 Valkyrie
Join Date: Jun 2009
Location: Valley Springs, Ca
Posts: 738 Other Motorcycle: 08 Triumph America
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Quote:
Originally Posted by danfoz
if you want to be able to set the sag/preload as before then yes, you did it wrong. On my instructions the recommendation was to shorten the stock spacer by the height of the Intiminator.
edit: there's a bunch of info if you search or just give Ricor a call to confirm.
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I'll be calling Ricor as soon as they open today, but yesterday that wasn't an option.
__________________
Stan
08 America, debaffled, A/I removed, emissions "stuff" & air box removed, billet intakes, UNI Pods, rejetted, carbs balanced, intminators, Progressive 412's, 1" risers, seat modified by Spencer, TP USA Option 2 Igniter, 813 cams
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