With the help of my coworker/friend who is a machinist, I was able to get the sprocket cover down to ~150 grams or 1/3 of a pound. The cover started at about 800 grams or about 1 3/4 pounds. We recessed the bolt holes so the bolt heads are flush with the cover, and I polished the outer face.
I think it looks pretty good.
and a crap photo of the whole thing. I'll probably get some better shots tomorrow in the mountains.
