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| Club Cafe Cafe Racers; the Thruxton and other custom cafe-ed rides. |
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10-01-2006
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#1 (permalink)
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Senior Member
SuperBike
Join Date: Aug 2006
Location: Honolulu, Hawaii, America\'s Pacific Paradise
Posts: 1,785
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Having raised the needles in the carbs a bit much....just easing into milk chocolate color on the plugs....I figured I had a little room to play. Soooooo.....out came the drill, centerpunch, and a selection of bits. I zeroed in on the back of the stock mufflers. First, three small holes in each...through the inner baffle plate, too. No significant change in tone or performance. Out to 1/4 inch. Small change in sound. Then to 5/16. Better, noticably better, no popping in the exhaust, no hesitation, so........on up to 3/8" holes, and I fished out the packing. Hmmmmm....nice tone, and as far as performance? Butt dyno says...................YES. I thnk I'll stop here, as I don't have any jets to play with, yet.......but you wait......I already have a 2" hole saw and figure I could have those baffles out in about 5 minutes.
__________________
Triumph old, Triumph new, any Triumph will do.
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10-01-2006
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#2 (permalink)
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Senior Member
Powerbike
Join Date: Aug 2006
Location: Springfield, Ohio
Posts: 375
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any pics?
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10-01-2006
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#3 (permalink)
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Senior Member
SuperSport
Join Date: Jan 2006
Location: Jacksonville, FL
Posts: 1,252
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You will need longer than 5 minutes with the baffles, if I remeber correctly there's the metal end cap and 3 welded baffle chambers following that, plus the piping inside. I done mine, defently a pain, but the results are rewarding. I can see straight through now.
I suggest you remove the cans, get your drill, a dremel tool and a BF hammer and set aside an afternoon.
Good luck,
Greg
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10-02-2006
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#4 (permalink)
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Senior Member
SuperBike
Join Date: Aug 2006
Location: Honolulu, Hawaii, America\'s Pacific Paradise
Posts: 1,785
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Pics, ok, tomorrow in the light, after installing the dishwasher........I fooked about all day on mo'sickle things and SWMBO will have her pound of flesh tomorrow. Not much to see, just three 3/8" holes in a triangular pattern on the end of the can.
When I get the jet kit, I may just try three more before getting all medieval on the exhausts.
Oh, and you haven't seen my selection of BF and RBF hammers, not to mention air powered demons of destruction.
__________________
Triumph old, Triumph new, any Triumph will do.
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10-02-2006
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#5 (permalink)
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Senior Member
Team Owner Favorite Bike: 04 Bonnie black
Join Date: Dec 2004
Location: Tacoma,WA
Posts: 3,537
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Just use your air grinder and a sanding disc on the end of the can.It will look like this in those same 5 minutes.

Now you have some room to work. :-D
__________________
" A man is only as old as the women he feels" G Marx
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10-02-2006
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#6 (permalink)
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Member
Supersport 400
Join Date: Feb 2006
Location: PHX
Posts: 85
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I'm with Rodburner...do not use a hole saw.
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10-02-2006
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#7 (permalink)
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Senior Member
SuperBike
Join Date: Aug 2006
Location: Honolulu, Hawaii, America\'s Pacific Paradise
Posts: 1,785
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What would argue against it? I have it, it cuts nice round, clean-edged holes, it can't slip off and outrage the exterior chrome....seems nice and easy and controllable. And I mean five minutes for BOTH.
__________________
Triumph old, Triumph new, any Triumph will do.
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10-02-2006
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#8 (permalink)
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Member
Supersport 400
Join Date: Feb 2006
Location: PHX
Posts: 85
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Grinding is going to give you more control especially if you have already drilled holes into the end of the pipe.
I tried using a hole saw but after fighting with it and I used the grinder. To each his own.
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10-02-2006
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#9 (permalink)
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Senior Member
Site Supporter Retired Legend Favorite Bike: 904cc Bonnie w/magwheels
Join Date: Mar 2006
Location: Austin, Texas
Posts: 9,282
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I hate drills, but I love my grinder!
I use a drill press whenever possible.
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10-02-2006
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#10 (permalink)
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Senior Member
SuperSport
Join Date: Jan 2006
Location: Jacksonville, FL
Posts: 1,252
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Been there done that with the hole saw, sucks and difficult to keep centered, I don't recommed it. If you have a dremel, at this point you need to get one, cut the exaust end in an octagon pattern with a grinding disk, knock out the chrome center and finish off a round hole with 80grit sanding barrels.
It's a pain in the arse, but I think the level of frustration I reached made it more satisfing when I was finished.
Greg
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