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Old 04-04-2006   #1 (permalink)
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At least that's my theory. Usual suspect is overfilling with oil during an oil change. I did my oil change at 4000 miles and rode for a week, mostly commuting. Did some after work rides in the country at a brisk pace for about 45 minutes.

Last weekend was a fairly long ride at a lively pace. About 180 miles into the trip oil began pouring from the airbox after a shutdown. About .25qt poured onto the ground. Initially I thought I'd overfilled, but I was careful during the oil change. Even planned it where I filled the night before, then checked the level the next morning, and again that night after running around during the day.

Each time the level was just a bit into the bottom of the site glass. I even went so far as to put a level on the tank to make sure I was close to upright when measuring.

At the stop, I cleaned the surplus oil, drained/wiped the filter as best I could, and added about .25qt back. I know, this might just make it happen again, but it was a logical decision. About 45 minutes later the bike began running poorly over 4k rpm, so figured the filter was saturated. At the next fuel stop, more oil drips out and I pulled the filter. If it were foam instead of paper, I'd have cleaned and re-installed. But since it wasn't, tossed the filter and kept the rpms low to keep from running too lean. This time I added oil, but kept it just at the bottom of the site glass, thinking the crank breather may have slipped down.

The bike ran fine the rest of the way home, and back at the house, more oil in the breather. Again, cleaned it up and limped it to the dealer the next day.

It's in the shop now. Once they have the resolution, I'll post the results.
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Old 04-04-2006   #2 (permalink)
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On earlier Bonneville's they had a problem with the crankcase breather ... I thought it was fixed, yet it seems yours isn't the only '05 Thrux reporting this problem.

I did notice in mine that if it was overfilled at all it would blow some into the airbox, but not the quantity you mentioned.

Fixed the problem though... got rid of the airbox, just put a little filter at the end, so it all drains back in now.

Bike runs way better without the airbox anyway.
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Old 04-04-2006   #3 (permalink)
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Quote:
On 2006-04-04 12:44, CYNCRZR wrote:
Fixed the problem though... got rid of the airbox, just put a little filter at the end, so it all drains back in now.
This is on the list as a future enhancement. Did you route the hose from the crank up to the fuel tank, or back behind the engine case?
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Old 04-04-2006   #4 (permalink)
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Just got off the phone with my dealer. The centrifugal fan is out of round and pumping oil up the breather.

With that detail, another search of this site found the exact issue:

hge1943
posted in Thruxton Owner Reviews

Update on '04 Thruxton pumping oil into air cleaner:Replaced centrifugal fan which is supposed to sling oil off the breather (and instead was pumping oil up the breather)
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