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Tri-Al,
Yep, had to pull cylinders off. Problem was the (new) O-ring wasn't sealing in the cylinder base where the oil feeds the exhaust tappets. Had to use a bit of hi-temp silicone to seal between the o-ring and the flange. Be careful not to get any silcone below the o-ring. Also replaced bottom seal on the push-rod tube, and the o-ring inside the tube while I had it apart. Set yourself up with gaskets before you start - rocker boxes, head, cylinder base, and the seals. Also used a unique method of getting the pistons back in using only two hands (no good getting her indoors to help...). With cylinders off, take circlips out of the outside of the gudgeons, push gudgeons out from the centre till the pistons come off, leaving gudgeons in the outer side of the piston. Put pistons in cylinders, with the gudgeons jutting out. Place cylinders over the crankcase and conrods, line up the gudgeons with the conrods, and slide the gudgeons home. Insert circlips, then push the cylinders down to seat on the casing. Good luck.
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Per Ardua Ad Astra
(Through difficulties to the stars)
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