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Old 03-22-2008   #137 (permalink)
IrlMike
Senior Member
SuperStock
 
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Join Date: Jan 2008
Location: County Cork
Posts: 276
Locking Tank Cap for Thunderbird

I've just fitted the Locking Tank Cap for Bonnevilles etc. sold by bellacorse.com for the very reasonable price of $19-95

It needed a small mod, (SEE WARNING BELOW) reducing the height of the air breather pipe that sticks up inside the cap recess. I measured 4.5mm with those wonderful digital calipers we have these days , so marked & drilled 5mm to be sure, to be sure (as we say hereabouts). All good.

WARNING!! Fuel Vapours are EXPLOSIVE !!
Doing any work on a fuel tank can be lethally dangerous if it is not COMPLETELY CLEANED beforehand of FUEL & ANY REMAINING VAPOURS.

That said, I decided to live a little dangerously & do it in situ, stuffing the filler orifice (I had only small amount of fuel) with rags & placing bike in very well ventilated location. The temperature here was also low < 10degC. Drilled slowly & very carefully. It's easy enough to remove the swarf with the rags - do not EVEN THINK of using a powered vacuum or such. (Pulling fuel vapours into a sparking motor..!!)

Otherwise a straightforward mod.
Attached Images
File Type: jpg Tank-Cap-1.jpg (12.7 KB, 27 views)
File Type: jpg Tank-Cap-2.jpg (8.3 KB, 23 views)
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