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I had the same problem with two new Amals on a '69 Bonnie. Turns out that the combination of trimming the gasket along with making sure that the float bowls are not UNDERSIZED fixed it. The float was hanging up on the gasket where the undersized bowl pushed it into an interference fit.
Easy to fix, once I figured out the issue.
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2006 T100
1967 TR6R-ALL ORIGINAL
19** Vespa PX200EFL
1964 Vespa GL-owned since new
2005 John Deere X585
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