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I just did my forks as well. Mine was a 98 set of forks. I used the Race Tech cartridges and springs. I also used 460 (15.5oz) of oil. I used 5 weight as suggested by race tech. I do not have any noise or banging.
Did you use the stock internals from the honda fork? Perhaps there is a problem with them. Are the tubes straight? I am usually concerned when buying used parts because you never really know what they have been through.
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